Major Research Development of next-generation concrete deterioration simulation model utilizing geochemistry phase-equilibrium calculations

In view of the lack of human resources and financial budget that will be needed to maintain and manage Japan's infrastructure in the future, many facilities might have to continue to be used beyond their initially designed period of use. While it is necessary to examine the long-term durability of concrete materials to address this issue, there is a concern that long-term exposure tests alone may be insufficient.

Deterioration acceleration testing is an existing method for estimating long-term durability. However, the usefulness of acceleration testing is yet to be determined, as it also requires some long-term exposure testing to define an appropriate acceleration rate, and it also remains unclear how differences between the testing environment and the actual environment affect the deterioration process.

Therefore, we believe the next reasonable step is to perform simulations based on the actual deterioration mechanism in order to accurately predict the long-term durability of concrete materials in the future. In this study, we observed cement compositions and changes in the concentration distribution of various ions in concrete materials, and obtained their phase constitution through geochemistry phase-equilibrium calculation (GEMS; D.Kulik, 2013), and created simulations that indicate the areas where the concrete materials would become vulnerable (reduction in strength).

  • The figure illustrates a sample phase composite calculation based on the distribution of various ions found in a concrete material (cement: BB), the surface of which has actually lost strength. As a reduced CSH level, which affects strength, was observed for the area approx. 3 mm from the surface, it can be seen that the strength of the area has significantly deteriorated. However, as the composition of CSH is considered to be affected by CH becoming extremely low, and it starts losing strength, the actual drop in strength may be far deeper.
     
  • We measured Vickers hardness data on actual concrete material and determined that the area where strength deteriorated was 5.1 mm from the surface. Taking into account that Vickers hardness measurement data tend to fluctuate widely, we believe this method is capable of predicting strength deterioration roughly yet sufficiently at this point.
     
  • In future, we plan to conduct chemical analysis, etc. of the border regions where strength deterioration of concrete occurs, in order to properly define border conditions and enhance prediction accuracy.

Relationship between the composition change of hydrates and the area of strength deterioration in the direction of depthの画像

Relationship between the composition change of hydrates and the area of strength deterioration in the direction of depth